Core |ESS Extraction Screening System

The ESS (Extraction Screening System) is designed for users who want to screen multiple supercritical conditions to optimize their processes. It is also suitable for preparing samples for HPLC or GC analysis, such as in food safety and pesticide analysis. The ESS features 8 extraction vessels (10mL, 25mL, or 50mL) and can be programmed to automatically collect each extract into separate collection bottles under various conditions. Capable of generating pressures up to 10,000 psi (689 bar) and temperatures up to 100°C, this versatile system is suitable for even the most demanding extractions.
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Core | ESS Core Separations

Why not read about some of the most common applications below?

PLE (Pressurised Liquid Extraction)

PLE also known as accelerated solvent extraction (ASE) and pressurised solvent extraction (PSE) uses both high pressure and temperature liquids to improve liquid solid extraction process.  High pressures and temperatures act to improve solvation promoting mass transfer through high sample penetration, increasing extraction efficiency.

The ESS implements dual fluid delivery system allowing both the induction of CO2, CO2 + solvent or just solvent into the 8 extraction vessels.

Sample Preparation

Preparing samples for analysis is key for ensuring results are both repeatable and reproducible.  Correct sample preparation also helps to improve sensitivity and prolongs column life by removing unwanted contaminants that may interfere with the analysis.  The ESS can be used with either CO2, CO2 and a modifier or just pure solvent to effectively prepare any solid sample ready for analysis.  Samples can be prepared in duplicate using the dual vessel arrangement.  Every 2 vessels are in one of the 4 heated zones ensuring each dual pair is heated to the same temperature.  This makes the ESS the ideal choice for sample preparation capable or operating under a wide variety of conditions.

SFE (Supercritical Fluid Extraction)

Like PLE, Supercritical fluid extraction (SFE) using CO2 is a technique to extract material from a solid matrix.  Higher pressures are required compared to PLE to effectively extract compounds from solids.  CO2 in its critical phase behaves like a non-polar, lipophilic solvent that has the benefit of being cheap, renewable and leaves the extracted residue solvent free once the CO2 returns to its gas state.

The ESS delivery system includes a high pressure CO2 pump capable of delivering pressures up to 600 bar @ 15g/min.

Extraction Screening

Optimising an extraction, when using CO2 as a supercritical fluid can be time consuming when exploring both the effect of varying the pressure and temperature on the yield and purity. This optimisation can be greatly improved using the ESS which can be programmed with up to 8 individual conditions to help quickly screen for the best results.

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SFX Control Software

When dealing with high pressure systems, pressure control is key.  Core Separations developed APC (Advanced Pressure Control). This multilevel PID control achieves superior operational management while maintaining rapid pressure build up.
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Features

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Automated Extraction

Extractions run sequentially over the 8 positions controlled by the SFX software. Automated valving allow for unattended operation.

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Independent Conditions

System runs sequential through the 8 vessel positions allowing the user to define different pressures for each vessel, The temperature is controlled through 4 heater zones allowing for each vessel pair to be controlled to the same temperature.

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Automated Collection

Each vessel is paired with a collection position allowing each individual extraction to be isolated and collected in its own bottle.

Unique Core Separations Features

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Core | Pumps

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SFX Control Software

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Core | Vessels

Frequently Asked
Questions

Got any questions, just ask!

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1. How does subcritical water extraction differ from CO2 Extraction?
The primary distinction lies in the fact that water exhibits greater polarity than CO2, thereby enabling it to extract more polar molecules, such as sugars and proteins, compared to CO2. In contrast to CO2, where escalating pressure results in increased polarity, the opposite effect is observed in water. As we raise the temperature, the density and dielectric constant of water diminishes, thereby reducing its polarity. Lastly, in extraction processes, we typically operate within the subcritical region of water, as the supercritical state can potentially damage various compounds. In contrast, with CO2, we have the flexibility to operate in both its subcritical and supercritical regions.
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2. How do CO2 and water systems differ?
While both CO2 and water systems manage pressure, flow, and temperature, their construction varies significantly. A primary distinction arises due to the possibility of encountering chlorides when using water with biomass. To prevent related issues, high-nickel alloys, such as Hastelloy or Inconel 625, are employed in the construction of these systems. Additionally, when we extract with CO2, we operate at lower temperatures compared to water, which is above 100 degrees Celsius. Therefore, the resultant water stream must be cooled to safe temperatures prior to collection.
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3. What temperatures and pressures can we work at using subcritical water?

We can operate under a broad spectrum of pressures and temperatures within the subcritical region of water. As long as our operations are conducted below the supercritical threshold of water, which is 373 degrees Celsius and 220 bar, and above 100 degrees Celsius, we are indeed operating within the subcritical region of water.
Water phase diagram – Redraw (liquid phase = subcritical phase).

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4. What else can subcritical water do other than extractions?
Subcritical water can facilitate several reactive chemistries, leading to the breakdown or decomposition of diverse biomass sources. Depending on the pressure and temperature, two primary reactions - hydrothermal carbonization or hydrothermal liquefaction - can take place. Hydrothermal carbonization typically occurs at temperatures below 245 degrees Celsius, while hydrothermal liquefaction generally happens within the temperature range of 245 to 373 degrees Celsius.
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5. What is Hydrothermal Carbonisation?

Hydrothermal carbonization (HTC) is a thermochemical process that converts organic material, such as biomass, into a carbon-rich solid known as hydrochar. The mechanism of HTC involves several reactions including hydrolysis, dehydration, decarboxylation, and aromatization, leading to the formation of the hydrochar. The overall process reduces the oxygen and hydrogen content of the biomass while increasing the relative carbon content, thereby increasing its energy density.

Hydrochar generated through hydrothermal carbonization (HTC) exhibits coal-like properties and can serve as a solid fuel. Additionally, it possesses the potential for further refinement into valuable materials such as activated carbon. One significant advantage of hydrothermal carbonization is that the feedstock does not require prior drying before undergoing the process.

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6. What is hydrothermal Liquefaction?

Hydrothermal liquefaction (HTL) is a thermochemical conversion process that involves the conversion of biomass or organic feedstock into a liquid product under high temperature and pressure conditions in the presence of water. During hydrothermal liquefaction, the biomass or organic material is typically mixed with water and subjected to temperatures ranging from 245 to 373 degrees Celsius and pressures ranging from 100 and 250 bar. Under these conditions, the biomass undergoes a series of chemical reactions, including hydrolysis, dehydration, decarboxylation, and hydrogenation.

The result of hydrothermal liquefaction is a liquid product known as bio-oil or biocrude, which has similarities to fossil crude oil. This bio-oil can be further refined and upgraded to produce transportation fuels, such as gasoline, diesel, and jet fuel. Additionally, other valuable co-products like solid biochar and aqueous phase can be obtained during the process.

Hydrothermal liquefaction offers several advantages, including the ability to process a wide range of feedstocks, including wet biomass and waste materials.

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